HV AXLES LIMITED

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Quality infrastructure

Quality infrastructure

Quality infrastructure

M/s HV Axles Ltd has state-of-the-art manufacturing facilities for making all major Axle components such as Front Axle Beam, Stub Axle, Front & Rear Wheel Hubs, Differential, Axle Gears (Crown Wheel, Pinion, Bevel Gear & Shaft Gear), Banjo Axle Beam, Swivel Heads, Constant Velocity Shafts etc. In order to be in the forefront of cutting edge technology, HV Axles Ltd has proven skills for manufacturing Axles from component level to assembly & testing.

Our plant has a total of 240 hi-tech machines which include 80 CNC machines making the manufacturing lines flexible enough to address component variety. Competent manpower trained for CNC programming is another asset of the company.

Types of machines available include :

Dedicated Special purpose machines Surface Broaching machines
CNC Cutter blade Grinding Machines CNC Turning Machines
CNC Grinding Machines – cylindrical and angular head Robotic Welding Machines
Induction Hardening Machines Gleason/ Oerlikon Gear cutting , lapping and testing Machines
CNC Gun Drilling Machines CNC Hard Turning Machines
CNC gear shaping machines CNC Vertical Machining Centres
CNC Horizontal Machining Centres Axle and carrier assembly Testing Machines

It also has in-house tool and fixture designing facilities to improve upon its operations and enable introduction of new products to match customer expectations.

Assembly operations are facilitated by dedicated moving conveyors for Front , Rear , Live front and Tag / Trailer axles.

Apart from its in-house facilities HV Axles has a well developed vendor base. Being a TS 16949 company, HV Axles Ltd encourages and continuously supports its vendor base to upgrade their Quality Management System to TS 16949. To achieve this a 37 point SQI process has been evolved keeping the requirements of TS 16949 in mind through which suppliers are audited to help them complete the TS 16949 certification audit successfully. This is coupled with a Monthly vendor rating system.

HVAL is certified under TS-16949 and endeavours to deliver quqlity in its aggregates through :
    
Six sigma methodology
Periodic quality system audits
Process & Machine capability evaluation thru Cpk and Ppk monitoring
Supplier quality system audit
Poka yoke

Some of the salient verification equipment supporting our operations are :

a. P65 Gear measuring machine which can check all gear parameters & evaluate gear quality with variable data. It can also check the cutter blade quality . Based on checking feedback it can generate correction for the machine where ever required.
b. Axle test rigs to assess performance characteristics of Assembled Axles. Helps in detecting noise , differential action , crown wheel contact as well as brake engage & dis-engagement function.
c. A image analyzer , gives clear images of micro structure , analyzes the type of structure